Details:
More SuperHard PCD cutting tool blanks in the size of 5μm、10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramics,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 58mm
PCD cutting tool blanksare compound super-hard material of polycrystalline dismond lsyers and WC sintered under ultrahigh pressure and high temperature. It has the hardness and wear resistance of natural diamond and toughness of hard alloy. The surface of tools and processing work pieces made of such materials is highly polished and gringding processing operation is not required. Cutters have a long lifetime and high efficiency. It is an ideal and new-type tool material and can be widely applied in processing nonferrous metals and its alloy and non-metallic materials.
Specifications:
Polycrystalline Diamond Compact(PDC), is manufactured with a diamond layer attached to a carbide substrate. Combining the properties of both super hardness and abrasion resistance of diamond with outstanding strength and toughness of of tungsten carbide, PDC has been widely used in mechanical industry, oil well drilling, geological prospecting drilling and coal mining.
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Model
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product no
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angle (°）
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diameter (mm)
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thickness (mm)
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moreD30
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360
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30
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1.6, 2.0, 3.2
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moreD42
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360
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42
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1.6, 2.0, 3.2
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moreD48
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360
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48
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1.6, 2.0, 3.2
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moreD51
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360
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51
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1.6, 2.0, 3.2
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moreD58
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360
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58
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1.6, 2.0, 3.2
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Note:The products can be manufactured per customer request as non-standard shapes such as rectangular, square, triangle, rhombus, sector and so on.
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Application:
PCD Cutting tools: PCD cutting tools are mianly used for precessing aluminum and aluminum alloys (various silumin), copper and copper alloy, Babbitt metal, wood and various kinds of wood based fiber material,aluminum oxide reinforced floor boards, various kinds of wear-resistance plastic,bakelite, graphite,stone meterial, tungsten carbide, hard cartons,etc, wher high abrasion resistance and good surface finish are required
They have high hardness, abrasion resistance and impact resistance, and widely used for oil/gas drill bit, rock drill and coal mining drill bit, also can be used for diamond tools for cutting, grinding, polishing.
PCD Cutting Tool Blanks Application Recommendation
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Grades
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characters
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applications
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advantages
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W5 fine grain size
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* Average grain size: 5μm
*High diamond content over90%
*Laser cutting ,wire EDM cutting
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Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic
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Excellent surface finish
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W10 medium grain size
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*Average grain size: 10μm
*High diamond content over 90%
*Laser cutting ,wire EDM cutting
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＜14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides
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Excellent resistance
good surface finish
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W25 coarse grain size
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*Average grain size: 25μm
*High diamond contentover 90%
*Laser cutting ,wire EDM cutting
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＞14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/castiron), sintered ceramics and carbides
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Long life
extremely high wear resistance
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Application Cases Of PCD cutting tool blanks
* 58mm diameter PCD wafers Have Sent To American Clients
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Product name
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PCD wafer, fine grade PCD
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size
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58 mm diameter, 2 mm thickness PCD blanks
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applicable workpiece
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woodworking tools ( brazing the PCD to tool body then wire EDM again for final profile
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Advantages:
1.Longer tool life
2.Uniform surface finish
3.Reduced machine down time
4.High improved workpiece quality and excellent dimensional control
5.Increase productivity
6.High material removal rate
7.Low cost per piece
8.The tool life of a PCD cutting edge is usually 50 to 250 times greater than that obtained with conventional tungsten carbide cutting tools.
Suitable for Laser cutting and EDM.
The products are available in 5μm,10μm and 25μm. 5μm is used for superfinish. 10μm is used to finish machining. 25μm is used to rough finish.
Detailed information about PCD of grit size: 5μm
Application: Aluminum,Copper,Precious metals,Wood Composites and Plastic. The advantage is excellent surface finish.
Detailed information about PCD of grit size: 10μm
Application: <14% Si/ Al Alloys,copper Alloys,Graphite and Graphite Composites,Wood Composites,Green ceramics and carbides. The advantage is excellent wear resistance and good surface finish.
Detailed information about PCD of grit size: 25μm
Application: >14% Si/ Al Alloys,metal Matrix Composites, Bi-metals (aluminum/ cast iron),Sintered Ceramics and Carbides,Other highly abrasives materials. The advantage is long life and extremely high wear resistance.
Applications of PCD tool blanks:
PCD blank for PCD turning tools, PCD boring tools, PCD reamers, PCD milling tools. The PCD blank is used in many different fields including aviation, the car industry, electronics, and the wood and stone industry. It applies to various materials such as nonferrous metal, tungsten carbide, ceramic, nonmetal and composite material. PCD blank seleced according to your requirements .
Why choose our product
More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and cbn tools that are designed to perform in a wide range of industrial ,such as pcd tools grinding, natural diamond polishing, auto parts processing , thermal spray coated industry, optical glass, semicon and led industry, woodworking tool , cnc tool grinding and roll machining ,others ultral precision industry.
The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/cbn tools, vaccum brazed products, cvd diamond tools, polycrystalline diamond (pcd) tools, cubic boron nitride (cbn) tools.our objective is to meet all the customers’ needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!
More SuperHard supplies the wheels for several application mainly:
1.Carbide round tools on cnc machines : flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding .
2.Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.
3.Woodworking saw blade and tools .
4.Hss tools
5.Cutting wheels
Products Range:
1. vitrified bond/resin bond/metal bond/Electroplated diamond grinding wheel & other diamond tools
2. PCD milling tools, PCD turning tools, PCD drilling tools, PCD engraving tools, PCD/pcbn inserts, PCD/pcbn cutting tools, PCD/pcbn grooving tools, CBN inserts
3. PCD/TSP diamond, CVD diamond tools, large size synthetic diamond, Natural diamond tools, diamond abrasive tools
4. diamond grinding&cutting discs, diamond cutting blade, diamond cup wheel, diamond dressers
5. Roller cutting tools, PDC cutters, PDC drill bits& PDC core bits
6. PCD tool grinder & PCD grinding machine
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Our product’s advantages:
1.High grinding efficiency
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2.Wonderful edge quality
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3.Long service life
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4.High polishing efficiency
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5.Large Exports
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6.Considerable after-sell service
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7.Amazing performance
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8.Various types and sizes available
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9.Direct Factory Manufacturer
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10.Backing/substrate material: Aluminum
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11.Abrasive layer: diamond
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12.Bond: vitrified
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13.Excellent cutting edges
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14.Reduced cycle times
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15.Custom Engineered
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Packaging and shipping
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Packing
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Carton, plastic bag,or as your request
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Shipping
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we use DHL,UPS,FEDEX,ect.to ship the goods,or according to the customer's requirement
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Delivery time
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about3-7days, for special time according to your quantity
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Our services
1. Quick Response: Your inquiry will be replied within 24 hours.
2. Competitive Price : Directly from factory to save your money.
3. after-sales warranty : once there is problem after you received products, you can contact us in time. We will resolve it in short time.
4. Flexibility: Small orders are acceptable for quick delivery and to help you reduce stock cost.
5. OEM service: Custom fabrication according to your drawings ,samples or designs.
FAQ:
Q1. Can negotiate the price?
A: yes, you can. We will give some discount according to your quantity.
Q2. How can now my order’s production progress?
A: we will keep closely track the production and shipment progress. And we will inform you with the newest progress about producing and shipping.
Q3. How can you ensure your quality?
A: We have pass the ISO 9001:2008. If there is any problem with our products, please send me the detailed picture of the problem, once we verify it, we will change the products for you within 30 days.
Q4: When I contact you is suitable?
You can contact Us at any time, we promise that we will reply you within 12 hours.
A:So, please contact me for more information about our product, service and related issues.
If you have any questions, please contact us
Whats App:+8618638297665
Skype:18638297665
Alisa@moresuperhard.com
Tel:18638297665
URL:www.moresuperhard.com
To meet your requirements in every way, we need the following information
----- Shape and Dimension of the wheels
----- Grit size (Mesh, refer to Table#1)
----- Concentration
----- Bond(Resinoid, Vitrified, metallic, Electroplated)
----- Quantity
