1. Clamping unit
- Box type platen structure designed through finite element analysis ensures even stress, less deformation, high precision mold clamping & good rigidty.
- Optimized tie bar design makes sure stable and speedy movement with less impact.
- Lengthened distance between tie bar, mold thickness and opening stroke for bigger mold.
- Optimized Lubrication system ensures precise mold clamping and prolonged life time of mold clamping components.
- Speedy differential clamping function meet the requirement of special movement.
- Multi-ejector pin mode.
- Clamping, injection and ejection position controlled by high precision electronic linear
2. Injection unit
- Twin carriage cylinders ensures even stress and improved injection precision. (Standard feature for K90VT~ K200VT, optional feature for above K260VT)
- fast response injection and sealing construction
- Movable slide guide-way for hopper, more convenient for material change.
- Both PID and Percentage control are available for nozzle temperature control
- 5 stage injection, 3 stage hold pressure, 3 stage melting control to meet the requirement of different products.
- accurate temperature control for material ensures production quality.
3. Power system
- Japanese Sumitomo gear pump, high efficiency, low noise, easy maintenance.
- Servo system package from famous, manufacturers with unit parameter and standard.
- Closed-loop control for pressure and speed, the RPM and the torque can be real-time adjusted, resulting in excellent repeatability.
- Ultra high energy saving. The energy consumption reaches China 1 st grade energy consumption standard of injection molding machine.
- High performance redundant power saving design. The power of motor is up to 10% higher than counterpart in the industry, avoiding motor over-heating or auto stop due to insufficiency of power.
4. Computer controller
- Taiwan Mirle computer controller
- Specially developed for injection molding machine
- X86 300MHZ main board/8
- Adoption RISC 140MHZ dual core mirco processor ensures high processing speed
- SPC quality control/ Superior & inferior product identification and statistical system.
- Adoption Ethernet network ensuring speedy connection.
- USB interface/SPC data transfer function.
- Choice of metric and imperial unit system.
- Record of alarm history and parameter function.
- Auto-adjustment PID temperature control and temperature curve display function
- Preheating and heat guard function
- Auto purge function
- screw cold start prevention
- Auto adjustment for clamping force and position
- Both data and curve display of cushion
- Multi core puller function
- Robot interface
- Input/output interchange function
- Locking of software data
- Precise linear adjust function of flow and pressure
5. Specification
DEscriptION |
UNIT |
K1000S |
A |
B |
C |
Shot volume |
cm3 |
4123 |
4546 |
5453 |
Shot weight(PS) |
g/Oz(盎司) |
3871/136.8 |
3687/150.8 |
4065/180.9 |
Screw diameter |
mm |
100 |
105 |
115 |
Injection pressure |
MPa |
177 |
160 |
133 |
Screw I/D ratio |
|
23:1 |
22:1 |
20:1 |
Screw stroke |
mm |
525 |
Screw speed(stepless) |
r/min |
0-107 |
Clamping force |
kN |
10000 |
Opening stroke |
mm |
1150 |
Platen size |
mm×mm |
1680×1680 |
Space between tie bars |
mm×mm |
1130×1130 |
Max.daylight |
mm |
2250 |
Mold thickness(min-max) |
mm |
450-1100 |
Hydraulic ejection stroke |
mm |
350 |
Hydraulic ejection force |
kN |
275 |
Ejector pin |
|
13+4 |
Hydraulic system pressure |
MPa |
17.5 |
Pump motor |
kW |
39X2 |
Heating capacity |
kW |
48.7 |
Number of temp control zones |
|
7 |
Oil tank capacity |
L |
2325 |
Machine dimensions |
m×m×m |
11.4×2.7×2.6 |
Machine weight |
kg |
55000 |